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 MAC 4.6L SOHC/COBRA & 5.0
CAT-BACK "BACK YARD" INSTALL ( Page 2 ):

Written by Mustangworld.


11. The new Mac exhaust laying next to the "hacked" stock exhaust system. Take careful note of the orientation of the hanger! It will have to be placed onto the new muffler system in the exact same orientation. MAC & Stock mufflers.
12. Take the rubber muffler hanger and transfer it to the new Mac exhaust system. Notice the orientation of the hanger. On the stock muffler, the welded metal hanger bends out, on the Mac system it bends in. Use dish soap to slide the rubber hanger on easy. Hanger transfer from old to new.
13. Next, remove the rubber hanger from the stock exhaust tips and transfer them over to the new Mac system. Also, pay close attention of the hanger's orientation. You can lay the old and the new pipe side-by-side to make sure you transfer the hanger assembly correctly. The welded metal hanger bends in the same direction on both the stock and Mac systems. Again, use dish soap to ease removal / installation. Stock tips & rear hanger.
14. Now you are ready to put on the new system! The kit comes with all flanges in place. Maneuver the bent pipe over the rear axle, careful not to pull out the brake line or any other hoses / cables. After you've positioned the pipe take the included stud bolts and screw them into the flange. This pic shows the finished task. Now just let the bent pipe rest on the rear axle, you are now going to bolt it to the h-pipe. New pipe over the rear axle.
15. Now place the new system onto the h-pipe bolts but DON'T TIGHTEN THE H-PIPE NUTS. WE WILL TIGHTEN THE WHOLE SYSTEM AFTER EVERYTHING IS IN PLACE. This pic shows us using a wrench, but we are not putting any torque on the wrench! Go to the rear and re-attach the mid muffler hanger to the stang using the two 10mm bolts. You SHOULD fully tighten the two mid muffler hanger bolts at this time. New muffler on stock h-pipe.
16. After you've attached the mid muffler hanger the front part of the system should be hanging. Now get the chrome tips and attach them. DON'T TIGHTEN THE NUTS! Keep them loose. Now go to the very rear of the stang and re-attach the rear most muffler hanger with the 1 bolt that is used to hold it in place. You SHOULD fully tighten the rear muffler hanger assembly bolt at this time. New tips attached to new pipe.
17. The new system should now be completely installed but still loose. Now we will start to tighten the system starting at the h-pipe. Tighten both nuts evenly, but not too tight, we still want to be able to move the system around a bit if we need to. New muffler.
18. As you can see, we need to make room for the upper rear control arm travel, rubber brake line and fuel lines. Make sure the pipes clear ALL of these obstacles. After you've checked for clearances, hold the pipes in place while you put the "final" tighten on the h-pipe bolts. You can have your buddy hold the pipes while you tighten the h-pipe bolts. Go to the rear of the stang and tighten up the bolts that hold the chrome tips in place. Again check for pipe & flange clearance, then fully tighten the bolts. upper control arm view, pipe & axle.
19. Now you can start on the other side. New and Old systems in place.
20. Check this out! Totally cool install and you did it yourself! These mufflers ride much higher than the stock mufflers. Even higher than the chassis itself ! There is also more room for a larger driveshaft. Give yourself one tank of gas to break-in the new system and burn off the "new muffler" smell that comes with all new muffler systems. Your 4.6L stang will now sound like a 5.8L ! Finished Installation ! dude....

Wanna HEAR IT ? Click Here.

THAT'S IT ! Till next time... see you on the street !


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